Gear Target Detection and Fault Diagnosis System Based on Hierarchical Annotation Training

Haojie HUANG, Qixin LIANG, Rui WU, Dan YANG, Jiaorao WANG, Rong ZHENG, Zhezhuang XU

Research output: Journal PublicationsJournal Article (refereed)peer-review

Abstract

Gears are the core components of transmission systems, and their health status is critical to the safety and stability of the entire system. In order to efficiently identify the typical fault types such as missing teeth and broken teeth in gears, this paper collects a rich sample under complex backgrounds from different shooting angles and lighting conditions. Then a hierarchical approach is used to describe gear faults on the image. The gear samples are first segmented for image extraction and then finely labeled for gear fault regions. In addition, imbalanced datasets are produced to simulate the environment with fewer fault samples in the actual industrial process. Finally, a semi-supervised learning framework is trained based on the above method and applied in actual environment. The experimental results show that the model performs well in gear target detection and fault diagnosis, demonstrating the effectiveness of the proposed method.

Original languageEnglish
Article number893
JournalMachines
Volume13
Issue number10
Early online date30 Sept 2025
DOIs
Publication statusPublished - Oct 2025

Bibliographical note

Publisher Copyright:
© 2025 by the authors.

Funding

This work was supported by the National Natural Science Foundation of China under Grant 62403136, Innovation Fund Project of Fujian Province Science and Technology Program (2024C0011) and Fujian Province Science and Technology Program (2024H0037).

Keywords

  • target detection
  • fault diagnosis
  • convolutional neural networks
  • hierarchical annotation
  • semi-supervised learning

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